Kia Niro: Cylinder Block / Fly Wheel Repair procedures

Removal and Installation
  

Be sure to read and follow the “General Safety Information and Caution” before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.

Be sure to shut off the high voltage circuit according to the “High Voltage Shut-off Procedures” before doing any work related with the high voltage system to avoid serious electrical injuries.

1.

Shut off the high voltage circuit.

(Refer to Engine Mechanical System - “High Voltage Shut off Procedure”)

2.

Remove the dual clutch transmission.

(Refer to Dual Clutch Transmission (DCT) - "Dual Clutch Transmission Assembly")

3.

Remove the engine clutch disk and clutch cover.

(Refer to Engine Clutch System - "Clutch Cover and Disk")

4.

Remove the flywheel (A).

Tightening torque :

78.5 - 88.3 N·m (8.0 - 9.0 kgf·m, 57.9 - 65.1 lb·ft)

  

Always use new flywheel bolts.

5.

Install in the reverse order of removal.

Components and components location
Components 1. Water jacket insert 2. Cylinder block 3. Oil ring 4. Rear oil seal 5. Crankshaft upper bearing 6. Thrust bearing 7. Crankshaft ...

Water Jacket Insert Repair procedures
Removal and Installation 1. Remove the cylinder head. (Refer to Cylinder Head Assembly - "Cylinder Head") 2. Remove the water jacket ...

Other information:

Kia Niro (DE HEV) Owners Manual: Fuse/relay panel description
■ Driver’s side fuse panel ■ Engine compartment fuse panel ■ Engine compartment fuse panel (Battery terminal cover) Inside the fuse/relay panel covers, you can find the fuse/relay label describing fuse/relay name and capacity. ✽ NOTICE Not all fuse panel descriptions in this m ...

Kia Niro 2017 (DE HEV) Service Manual: Hybrid Power Control Unit (HPCU) Components and components location
Components 1. Hybrid Control Unit(HCU) [HPCU] 2. Inverter [HPCU] 3. Low Voltage DC/DC Converter (LDC) [HPCU] 4. High voltage connector (↔ High voltage battery system assembly) 5. High voltage connector (↔ Hybrid drive motor assembly) 6. H ...

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