Kia Niro: Hybrid Control System / Special service tools

Kia Niro 2017 (DE HEV) Service Manual / Hybrid Control System / Special service tools

Special Service Tools

Tool Name / Number	Illustration	Description
Insulated Tool Set 0K375-4U000		Used for measuring or working on high voltage parts-22 components (Including case) -22EA components (Include case)

No.	Tool Name	Tool Number	Illustration
1	Insulated Flathead Screwdriver-6"	0K375-4U100
2	Insulated Philips Screwdriver-6"	0K375-4U110
3	Insulated Flathead Screwdriver-4"	0K375-4U120
4	Insulated Philips Screwdriver-4"	0K375-4U130
5	Insulated Spanner-8mm	0K375-4U140
6	Insulated Spanner-10mm	0K375-4U150
7	Insulated Spanner-12mm	0K375-4U160
8	Insulated Spanner-12mm	0K375-4U170
9	Insulated Spanner-17mm	0K375-4U180
10	Insulated Ratchet Wrench-3/8"	0K375-4U190
11	Insulated T-Socket Wrench-3/8"	0K375-4U200
12	Insulated Socket Extension Bar-3/8"	0K375-4U210
13	Insulated Socket-8mm	0K375-4U220
14	Insulated Socket-10mm	0K375-4U230
15	Insulated Socket-12mm	0K375-4U240
16	Insulated Socket-14mm	0K375-4U250
17	Insulated Socket-17mm	0K375-4U260
18	Insulated Socket-19mm	0K375-4U270
19	Insulated Nippers-6"	0K375-4U280
20	Insulated Pliers-8"	0K375-4U290
21	Insulated Cutter	0K375-4U300
22	Insulated Tool Box	0K375-4U310

Personal Protective Equipment

Name	Illustration	Description
Insulation gloves		Used when inspecting or working on the high voltage components [Insulation performance : 1000V / 300A or above]
Insulation shoes		Used when inspecting or working on the high voltage components
Insulation clothes
Insulation helmet
Safety glasses		Used in the case below • When removing, installing or inspecting the high voltage battery terminals or wiring where spark may happen. • When working on high voltage battery pack assembly.
Face shield
Insulation mat		Any removed high voltage components are placed on the insulation mat to prevent safety accidents.
Insulation sheet		Insulation sheet is used to cover high voltage components to protect people not wearing personal protective equipment from safety accidents.
Warning tape		Used to inform danger past this line

Commercial Tool

Tool Name	Illustration	Description
Multi tester		Measuring resistance, voltage, and resistance
Insulation resistance tester(Multi tester)		Measuring insulation resistance, voltage, and resistance
Contact pin		When measuring the insulated resistance on each PRA inverter, use a contact pin to prevent damage on the connector and for more accurate measurement

Specifications

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Description and operation

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