| Hybrid Power Control Unit (HPCU) connector and high voltage cable |

| Hybrid Power Control Unit (HPCU) terminal And Input/Output signal |

| ECM Terminal Function |
Connector [C133-S] (94Pin) : HPCU signal input and control
|
Terminal |
Description |
Connected to |
|
1 |
HCU Ground |
Chassis ground |
|
2 |
HCU Ground |
Chassis ground |
|
3 |
HCU Ground |
Chassis ground |
|
4 |
Battery Power (B+) |
Battery |
|
5 |
Battery Power (B+) |
Battery |
|
6 |
Battery Power (B+) |
Battery |
|
7 |
- |
|
|
8 |
- |
|
|
9 |
- |
|
|
10 |
- |
|
|
11 |
- |
|
|
12 |
- |
|
|
13 |
- |
|
|
14 |
- |
|
|
15 |
Brake switch 2 signal input |
Brake switch (NC, IG1) |
|
16 |
Brake switch 1 signal input |
Brake switch (NO, B+) |
|
17 |
- |
|
|
18 |
- |
|
|
19 |
- |
|
|
20 |
- |
|
|
21 |
- |
|
|
22 |
- |
|
|
23 |
- |
|
|
24 |
- |
|
|
25 |
- |
|
|
26 |
- |
|
|
27 |
- |
|
|
28 |
- |
|
|
29 |
- |
|
|
30 |
- |
|
|
31 |
- |
|
|
32 |
- |
|
|
33 |
- |
|
|
34 |
- |
|
|
35 |
- |
|
|
36 |
- |
|
|
37 |
- |
|
|
38 |
Start signal input |
Inhibitor Switch |
|
39 |
- |
|
|
40 |
- |
|
|
41 |
- |
|
|
42 |
- |
|
|
43 |
- |
|
|
44 |
- |
|
|
45 |
- |
|
|
46 |
- |
|
|
47 |
- |
|
|
48 |
- |
|
|
49 |
- |
|
|
50 |
- |
|
|
51 |
- |
|
|
52 |
- |
|
|
53 |
- |
|
|
54 |
- |
|
|
55 |
- |
|
|
56 |
- |
|
|
57 |
- |
|
|
58 |
- |
|
|
59 |
- |
|
|
60 |
- |
|
|
61 |
- |
|
|
62 |
- |
|
|
63 |
- |
|
|
64 |
- |
|
|
65 |
- |
|
|
66 |
- |
|
|
67 |
- |
|
|
68 |
- |
|
|
69 |
- |
|
|
70 |
- |
|
|
71 |
- |
|
|
72 |
- |
|
|
73 |
IGN signal input |
Smart Key Unit |
|
74 |
- |
|
|
75 |
L - CAN [High] |
Engine Clutch Actuator |
|
76 |
L - CAN [Low] |
Engine Clutch Actuator |
|
77 |
- |
|
|
78 |
P - CAN [High] |
Other control module |
|
79 |
P - CAN [Low] |
Other control module |
|
80 |
- |
|
|
81 |
H - CAN [High] |
Other control module |
|
82 |
H - CAN [Low] |
Other control module |
|
83 |
- |
|
|
84 |
- |
|
|
85 |
- |
|
|
86 |
- |
|
|
87 |
- |
|
|
88 |
- |
|
|
89 |
- |
|
|
90 |
- |
|
|
91 |
- |
|
|
92 |
- |
|
|
93 |
- |
|
|
94 |
- |
|
High Voltage Cable [C133-P] (2 Pin) : HPCU↔Power Relay Assembly
|
Terminal |
Description |
Connected to |
|
1 |
High voltage (+) |
Power Relay Assembly [Inside of High voltage battery system assembly] |
|
2 |
High voltage (-) |
Power Relay Assembly [Inside of High voltage battery system assembly] |
High Voltage Cable [C133-A] (2 Pin) : HPCU↔Electric A/C compressor
|
|
Description |
|
|
1 |
High voltage |
Electric A/C compressor |
|
2 |
High voltage |
Electric A/C compressor |
High Voltage Cable [C133-M] (3 Pin) : HPCU↔Hybrid Drive Motor Assembly
|
Terminal |
Description |
Connected to |
|
1 |
Hybrid drive motor (W) control |
Hybrid Drive Motor Assembly |
|
2 |
Hybrid drive motor (V) control |
Hybrid Drive Motor Assembly |
|
3 |
Hybrid drive motor (U) control |
Hybrid Drive Motor Assembly |
High Voltage Cable [C133-H] (3 Pin) : HPCU↔Hybrid Starter Generator (HSG)
|
Terminal |
Description |
Connected to |
|
1 |
Hybrid Starter Generator motor (W) control |
Hybrid Starter Generator (HSG) |
|
2 |
Hybrid Starter Generator motor motor (V) control |
Hybrid Starter Generator (HSG) |
|
3 |
Hybrid Starter Generator motor motor (U) control |
Hybrid Starter Generator (HSG) |
Hybrid Power Control Unit (HPCU) Description and operation
Hybrid Power Control Unit (HPCU) Repair proceduresKia Niro 2017 (DE HEV) Service Manual: Hybrid Starter Generator(HSG) Specification
Specification
Item
Specification
Type
PMSM
(Interior Permanent Magnet Synchronous Motor)
Max. output
8.0 kW / 2,160 - 12,000 rpm
Max. torque
35.3 N·m / 0 - 2,160 rpm
...
Kia Niro 2017 (DE HEV) Service Manual: Components and components location
Component Location
1 . Headlamp (Low/High Bi-function)
2. Position lamp
3. Turn signal lamp
4 . Fog lamp / Daytime Running Light (DRL)
5. Turn signal lamp (Door mirror / Side)
6. Vanity lamp
7. Map lamp
1 . T ...