Kia Niro: Intake And Exhaust System / EGR Cooler Repair procedures

Removal and Installation
1.

Disconnect the negative battery terminal.

2.

Remove the engine room under cover.

(Refer to Engine and Transaxle Assembly - "Engine Room Under Cover")

3.

Drain the coolant.

(Refer to Cooling System - "Coolant")

4.

Disconnect the EGR cooler coolant hose (A).

5.

Disconnect the heater pump coolant hose (A).

6.

Remove the exhaust manifold.

(Refer to Intake and Exhaust System - "Exhaust Manifold")

7.

Remove the EGR cooler (A).

Tightening torque :

18.6 - 23.5 N·m (1.9 - 2.4 kgf·m, 13.7 - 17.4 lb·ft)

8.

Install in the reverse order of removal.

9.

Fill the coolant.

(Refer to Cooling System - "Coolant")

EGR Cooler Description and operation
Operation ...

Intake Manifold Components and components location
Components 1. Intake manifold gasket 2. Intake manifold 3. Intake manifold stay 4. EGR cooler pipe C gasket 5. Electronic throttle control (ETC) ...

Other information:

Kia Niro 2017 (DE HEV) Service Manual: Safety Plug Specifications
Specification Item Specification Rated Voltage (V) 450 Rated Current (A) 80 Fuse Rated Current (A) 125 Fuse Melting Time Rated Current × 110% ...

Kia Niro 2017 (DE HEV) Service Manual: Rear Door Trim Components and components location
Component Location 1. Rear door trim ...

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