Kia Niro: Intake And Exhaust System / EGR Cooler Repair procedures

Removal and Installation
1.

Disconnect the negative battery terminal.

2.

Remove the engine room under cover.

(Refer to Engine and Transaxle Assembly - "Engine Room Under Cover")

3.

Drain the coolant.

(Refer to Cooling System - "Coolant")

4.

Disconnect the EGR cooler coolant hose (A).

5.

Disconnect the heater pump coolant hose (A).

6.

Remove the exhaust manifold.

(Refer to Intake and Exhaust System - "Exhaust Manifold")

7.

Remove the EGR cooler (A).

Tightening torque :

18.6 - 23.5 N·m (1.9 - 2.4 kgf·m, 13.7 - 17.4 lb·ft)

8.

Install in the reverse order of removal.

9.

Fill the coolant.

(Refer to Cooling System - "Coolant")

EGR Cooler Description and operation
Operation ...

Intake Manifold Components and components location
Components 1. Intake manifold gasket 2. Intake manifold 3. Intake manifold stay 4. EGR cooler pipe C gasket 5. Electronic throttle control (ETC) ...

Other information:

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High Voltage Shut-off Procedures    • Be sure to read and follow the “General Safety Information and Caution” before doing any work related with the high voltage system. Failure t ...

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