Kia Niro: Fuel Delivery System / Fuel Pump Motor Repair procedures

Removal
1.

Remove the fuel pump.

(Refer to Fuel Delivery System - "Fuel Pump")

2.

Disconnect the fuel pump motor connector (A) and fuel sender connector (B).

3.

Lift the fixing hook (A) by using a common driver, and then remove the fuel sender (B).

4.

Remove the fixing clip (A), and then disconnect the feed tube (B).

5.

Remove the head assembly (B) after releasing the cushion fixing clip (A).

6.

Remove the reservoir-cup (B) after releasing the fixing hook (A).

7.

Disconnect the ground line (A).

8.

Disconnect the fuel pump motor connector (B).

9.

Remove the fuel pressure regulator (B) after releasing the fixing hook (A).

10.

Remove the pre-filter (B) after releasing the fixing hooks (A).

11.

Remove the fuel pump motor (A) from the fuel filter by pulling it downward.

12.

Remove the fuel filter after releasing the fixing hooks (A).

Installtion
1.

Install in the reverse order of removal.

Fuel Filter Repair procedures
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Fuel Sender Repair procedures
Removal 1. Remove the fuel pump. (Refer to Fuel Delivery System - "Fuel Pump") 2. Disconnect the fuel sender connector (A). ...

Other information:

Kia Niro 2017 (DE HEV) Service Manual: Special service tools
Special Service Tools Tool Name / Number Illustration Description Deployment tool 0957A-34100A Used for deploying airbag Deployment adapter 0K57A-3U100A ...

Kia Niro 2017 (DE HEV) Service Manual: Safety Plug Description and operation
Description Safety Plug is installed on the rear side of the high voltage battery and it can mechanically shut the high voltage circuit off when servicing the high voltage system (i.e. High Voltage Battery, Power Relay Assembly, HPCU, BMS ECU, Hybrid Drive Motor, Inverter, HSG, LD ...

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