Kia Niro: High Voltage Battery Control System / BMS ECU Repair procedures

Removal
  

Be sure to read and follow the “General Safety Information and Caution” before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.

Be sure to shut off the high voltage before doing any work related with the high voltage system(Refer to "High Voltage Shut-off Procedure"). Failure to follow the safety instructions may result in serious electrical injuries.

1.

Shut off the High Voltage circuit.

(Refer to Hybrid Control System - “High Voltage Shutoff Procedure”)

2.

Remove the high voltage front cover.

(Refer to High Voltage Battery System - "Case")

3.

Disconnect the BMS ECU Connector (A).

4.

Remove the BMS ECU (B) after loosening the mounting nuts.

BMS ECU mounting nut :

7.8 - 11.8 N·m (0.8 - 1.2 kgf·m, 5.8 - 8.7 lb·ft)

Installation
  

Be sure to read and follow the “General Safety Information and Caution” before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.

Be sure to shut off the high voltage before doing any work related with the high voltage system(Refer to "High Voltage Shut-off Procedure"). Failure to follow the safety instructions may result in serious electrical injuries.

1.

Install the BMS ECU in the reverse order of removal.

BMS ECU Schematic diagrams
BMS ECU Terminal And Input/Output Signal Connector [B01-VC] (24pin) : High Voltage Battery Cell Voltage Check Connector Pin No. Descript ...

Safety Plug Specifications
Specification Item Specification Rated Voltage (V) 450 Rated Current (A) 80 Fuse Rat ...

Other information:

Kia Niro 2017 (DE HEV) Service Manual: General information
Document Purpose The purpose of this document is to familiarize first responders and the towing/roadside assistance industry with the proper methods to handle the Niro in an emergency situation. This guide gives a basic overview of key vehicle systems and instructions for dealing with the dif ...

Kia Niro (DE HEV) Owners Manual: Headlamp bulb
WARNING - Halogen bulbs Halogen bulbs contain pressurized gas that will produce flying pieces of glass if broken. Always handle them carefully, and avoid scratches and abrasions. If the bulbs are lit, avoid contact with liquids. Never touch the glass with bare hands. Residual oil ma ...

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