Kia Niro: High Voltage Battery Control System / BMS ECU Repair procedures

Removal
  

Be sure to read and follow the “General Safety Information and Caution” before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.

Be sure to shut off the high voltage before doing any work related with the high voltage system(Refer to "High Voltage Shut-off Procedure"). Failure to follow the safety instructions may result in serious electrical injuries.

1.

Shut off the High Voltage circuit.

(Refer to Hybrid Control System - “High Voltage Shutoff Procedure”)

2.

Remove the high voltage front cover.

(Refer to High Voltage Battery System - "Case")

3.

Disconnect the BMS ECU Connector (A).

4.

Remove the BMS ECU (B) after loosening the mounting nuts.

BMS ECU mounting nut :

7.8 - 11.8 N·m (0.8 - 1.2 kgf·m, 5.8 - 8.7 lb·ft)

Installation
  

Be sure to read and follow the “General Safety Information and Caution” before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.

Be sure to shut off the high voltage before doing any work related with the high voltage system(Refer to "High Voltage Shut-off Procedure"). Failure to follow the safety instructions may result in serious electrical injuries.

1.

Install the BMS ECU in the reverse order of removal.

BMS ECU Schematic diagrams
BMS ECU Terminal And Input/Output Signal Connector [B01-VC] (24pin) : High Voltage Battery Cell Voltage Check Connector Pin No. Descript ...

Safety Plug Specifications
Specification Item Specification Rated Voltage (V) 450 Rated Current (A) 80 Fuse Rat ...

Other information:

Toyota Corolla 2019-2022 Owners Manual: Replacing a flat tire
1 Chock the tires. 2 Vehicles with a steel wheel: Remove the wheel ornament (if equipped) using the wrench. Insert the wrench into the notch A on the wheel cap. To protect the wheel ornament, place a rag between the wrench and the wheel ornament. 3 Slightly loosen the wheel nuts (one turn). 4 ...

Kia Niro 2017 (DE HEV) Service Manual: Safety Plug Description and operation
Description Safety Plug is installed on the rear side of the high voltage battery and it can mechanically shut the high voltage circuit off when servicing the high voltage system (i.e. High Voltage Battery, Power Relay Assembly, HPCU, BMS ECU, Hybrid Drive Motor, Inverter, HSG, LD ...

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