Kia Niro: Clutch System / Concentric Slave Cylinder Assembly Repair procedures

Kia Niro 2017 (DE HEV) Service Manual / Clutch System / Clutch System / Concentric Slave Cylinder Assembly Repair procedures

Removal
1.

Remove the hybrid motor assembly.

(Refer to Hybrid Motor System - "Hybrid Motor Assembly")

2.

Remove the engine clutch actuator.

(Engine Clutch System - "Engine Clutch Actuator")

3.

Remove the adapter (A).

4.

Loosen the bracket bolt (A) and concentric slave cylinder bolts (B) and then remove the concentric slave cylinder.

Tightening torque :

(A) 3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.3 lb-ft)

(B) 9.8 - 19.6 N.m (1.0 - 1.2 kgf.m, 7.2 - 14.5 lb-ft)

Installation
1.

Install in the reverse order of removal.

  

When it is assembled, it must be free from invasive foreign matters and oil leakage.

Before installing the adapter, check the assembled state of the O-rings (A).

2.

After replacing the concentric slave cylinder assembly, operate the followings in order using GDS / KDS equipment.

(1)

Engine clutch inspection line learning and diagnostic information.

(2)

Removal of air from engine clutch hydraulic pressure line

  

When using vacuum pressurized hydraulic fluid injection device, change maximum vacuum pressure to 2.5 torr and injection pressure to 2.3-2.5 bar.

If it is impossible to inject hydraulic fluid using the above condition, be sure to remove air from the hydraulic line of the engine clutch at a temperature between 0 - 40°C.

(3)

Engine clutch/motor resolver adaptation.

(4)

Stabilization of the engine clutch hardware transfer torque.

Concentric Slave Cylinder Assembly Components and components location
Components 1. Clutch disc 2. Clutch cover 3. Concentric slave cylinder 4. Hybrid motor assembly 5. Engine clutch actuator 6. Reservoir ...

Clutch Cover And Disc Components and components location
Components 1. Clutch disc 2. Clutch cover 3. Concentric slave cylinder 4. Hybrid motor assembly 5. Engine clutch actuator 6. Reservoir ...

Other information:

Kia Niro (DE HEV) Owners Manual: Immobilizer Indicator Light (With Smart Key)
This indicator light illuminates for up to 30 seconds: • When the vehicle detects the smart key in the vehicle properly while the Engine Start/Stop Button is ACC or ON. - At this time, you can start the engine. - The indicator light goes off after starting the engine. This indicator light ...

Kia Niro (DE HEV) Owners Manual: Infant or small child
You should be aware of the specific requirements in your country. Child and/or infant seats must be properly placed and installed in the vehicle seat. For more information about the use of these restraints, refer to “Child restraint system” in this section. WARNING Every person in your v ...

© 2016-2023 www.kniro.net