Kia Niro: Dual Clutch System / Clutch Engagement Fork and Engagement Bearing Repair procedures

Kia Niro 2017 (DE HEV) Service Manual / DCT(Dual Clutch Transmission) System / Dual Clutch System / Clutch Engagement Fork and Engagement Bearing Repair procedures

Removal

1.	Remove the dual clutch assembly. (Refer to Dual Clutch System - "Dual Clutch Assembly")

2.	Remove the clutch engagement bearing 1 (A) and 2 (B).

3.	Remove the clutch engagement fork 1 (A).

4.	Remove the clutch engagement fork 2 (A) and engagement bearing sleeve (B).

Installation

Check the assembled state of the knock bush (A) and dowel pins (B).

Apply the grease on end part of fork.

Specified grease : Extreme pressure grease for vehicle

Quantity : 0.1 - 0.2 g

Install the clutch engagement fork 2 (A) and the bearing sleeve (B) together.

Tightening torque :

9.8 - 11.8 N·m (1.0 - 1.2 kgf·m, 7.2 - 8.7 lb·ft)

•	Precisely install the shaft clutch engagement fork to the dowel pin.

•	Pretighten each bolt, and then fully tighten the bolts to the specified torque.

Install the engagement fork 1 (A).

Tightening torque :

9.8 - 11.8 N·m (1.0 - 1.2 kgf·m, 7.2 - 8.7 lb·ft)

Install the engagement bearing 1 (A).

Align the bearing plastic guide and the clutch engagement fork.

Install the engagement bearing 2 (A).

Check that the bearing plastic stopper (B) is seated in the sleeve (C).

6.	Install the dual clutch assembly. (Refer to Dual Clutch System - "Dual Clutch Assembly")

7.	Perform the clutch touch pointlearning procedure using the KDS/GDS.

Clutch Engagement Fork and Engagement Bearing Components and components location

Components 1. Engagement bearing 2 (Even) 2. Engagement bearing 1 (Odd) 3. Engagement bearing sleeve 4. Engagement fork 1 (Odd) 5. Engagement fork ...

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