Removal |
1. |
Remove the under cover. (Refer to Engine Mechanical System - "Engine Room Under Cover") |
2. |
Disconect the clutch actuator connector (A) and then remove the fork cover (B).
|
3. |
Install the special service tool (09430-G2100).
|
4. |
Fix the clutch fork by rotating a bolt (A) after installing special service tool (09430-G2100).
|
5. |
Remove the clutch actuator assembly (A) after loosening the bolts.
|
Inspection |
1. |
Remove the clutch actuator. (Refer to Dual Clutch Transmission Control System - "Clutch Actuator Assembly") |
2. |
Install the clutch actuator (A) on special service tool (09430-F0100) and fix the actuator using nuts.
|
3. |
Remove clutch actuator motor (A).
|
4. |
Insert the special service tool (09430-F0100) into ball screw and rotate counter-clockwise until "clicking" sound is heard.
|
5. |
Measure the length (C) from reference plane (A) to the end of rod (B).
|
Installation |
1. |
Install in the reverse order of removal.
|
Adjustment |
Perform the work procedures for clutch wear reset by referring to the table below.
|
How to rewind clutch wear compensation
1. |
Install the faulty clutch actuator (A) on special service tool (09430-F0100) and fix the actuator using nuts.
|
2. |
Remove clutch actuator motor (A).
|
3. |
Insert the special service tool (09430-F0100) into ball screw and rotate counter-clockwise until "clicking" sound is heard.
|
4. |
Measure the each length (C) from reference plane (A) to the end of rod (B).
|
5. |
Pull the lever (A) until "click" sound is heard and then measure the each length (B) to check for pull rod length of faulty clutch actuator.
|
6. |
Install the new clutch actuator (A) on special tool (09430-F0100) and fix the actuator using nuts.
|
7. |
Remove clutch actuator motor (A).
|
8. |
Insert the special service tool (09430-F0100) into ball screw and rotate counter-clockwise until "clicking" sound is heard.
|
9. |
Remove sealing rubber (A).
|
10. |
After inserting the clutch actuator adjusting tool (09430-C1300) into the service hole, rotate it clockwise and rewind the new clutch actuator pull rod to the length measured in step 4.
|
11. |
After pulling the lever (A) until "click" sound is heard, measure the length (B) and check that it is the same as the length measured in step 5.
|
12. |
Install the sealing rubber (A).
|
13. |
Install the clutch actuator motor (A).
|
How to initialize clutch wear compensation
1. |
Install the clutch actuator (A) on special service tool (09430-F0100) and fix the actuator using nuts.
|
2. |
Remove clutch actuator motor (A).
|
3. |
Insert the special service tool (09430-F0100) into ball screw and rotate counter-clockwise until "clicking" sound is heard.
|
4. |
Tighten the nut (A) after setting the T plates (B) to 64 mm (2.5197 in). |
5. |
Remove the sealing rubber (C).
|
6. |
Insert special service tool (09430-C1300) to the sealing rubber hole and then move to the T plates (A) by rotating counter-clockwise.
|
7. |
Fix the pull rod to hook (B) and install the sealing rubber (A).
|
8. |
Pull the lever (A) until "clicking" sound is heard and then measure the each length (B) again to check for specified length.
|
9. |
Install the clutch actuator motor (A).
|
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