Kia Niro: Hybrid Control System / Special service tools

Special Service Tools
Tool Name / Number
Illustration
Description
Insulated Tool Set
0K375-4U000

Used for measuring or working on high voltage parts-22 components (Including case)
-22EA components (Include case)

  

No.
Tool Name
Tool Number
Illustration
1
Insulated Flathead Screwdriver-6"
0K375-4U100

2
Insulated Philips Screwdriver-6"
0K375-4U110

3
Insulated Flathead Screwdriver-4"
0K375-4U120

4
Insulated Philips Screwdriver-4"
0K375-4U130

5
Insulated Spanner-8mm
0K375-4U140

6
Insulated Spanner-10mm
0K375-4U150

7
Insulated Spanner-12mm
0K375-4U160

8
Insulated Spanner-12mm
0K375-4U170

9
Insulated Spanner-17mm
0K375-4U180

10
Insulated Ratchet Wrench-3/8"
0K375-4U190

11
Insulated T-Socket Wrench-3/8"
0K375-4U200

12
Insulated Socket Extension Bar-3/8"
0K375-4U210

13
Insulated Socket-8mm
0K375-4U220

14
Insulated Socket-10mm
0K375-4U230

15
Insulated Socket-12mm
0K375-4U240

16
Insulated Socket-14mm
0K375-4U250

17
Insulated Socket-17mm
0K375-4U260

18
Insulated Socket-19mm
0K375-4U270

19
Insulated Nippers-6"
0K375-4U280

20
Insulated Pliers-8"
0K375-4U290

21
Insulated Cutter
0K375-4U300

22
Insulated Tool Box
0K375-4U310


Personal Protective Equipment
Name
Illustration
Description
Insulation gloves

Used when inspecting or working on the high voltage components
[Insulation performance : 1000V / 300A or above]
Insulation shoes

Used when inspecting or working on the high voltage components
Insulation clothes

Insulation helmet

Safety glasses

Used in the case below
• When removing, installing or inspecting the high voltage battery terminals or wiring where spark may happen.
• When working on high voltage battery pack assembly.
Face shield

Insulation mat

Any removed high voltage components are placed on the insulation mat to prevent safety accidents.
Insulation sheet

Insulation sheet is used to cover high voltage components to protect people not wearing personal protective equipment from safety accidents.
Warning tape

Used to inform danger past this line

Commercial Tool
Tool Name
Illustration
Description
Multi tester

Measuring resistance, voltage, and resistance
Insulation resistance tester(Multi tester)

Measuring insulation resistance, voltage, and resistance
Contact pin

When measuring the insulated resistance on each PRA inverter, use a contact pin to prevent damage on the connector and for more accurate measurement

Specifications
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Description and operation
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Other information:

Kia Niro 2017 (DE HEV) Service Manual: Components and components location
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