Kia Niro: Fuel Delivery System / Fuel Tank Repair procedures

Removal
1.

Switch "OFF" the ignition and disconnect the negative (-) battery terminal.

2.

Remove the rear seat cushion.

(Refer to Body - "Rear Seat Assembly")

3.

Fuel pump service cover (A).

4.

Remove the fuel pump control module connector (A).

5.

Disconnect the fuel pressure sensor connector (B).

6.

Disconnect the fuel feed tube quick-connector (C).

7.

Lift the vehicle.

8.

Remove the center muffler.

(Refer to Engine Mechanical System - "Muffler")

9.

Disconnect the vapor tube quick-connector (A).

10.

Disconnect the fuel filler hose (A), ventilation hose (B) and leveling tube quick-connector (C).

11.

Support the tank on a jack (A).

12.

Remove the fuel tank band mounting nuts (A).

Fuel tank band mounting nut :

39.2 - 54.0 N·m (4.0 - 5.5 kgf·m, 28.9 - 39.8 lb·ft)

13.

Remove the fuel tank & canister assembly (A).

14.

Remove the canister assembly (A).

(Refer to Emission Control System - "Canister" )

Installation
1.

Install in the reverse order of removal.

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Fuel Pump Repair procedures
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Other information:

Kia Niro (DE HEV) Owners Manual: Opening the tailgate
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Kia Niro 2017 (DE HEV) Service Manual: Tailgate Latch Repair procedures
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