Kia Niro: Fuel Delivery System / Fuel Tank Repair procedures

Removal
1.

Switch "OFF" the ignition and disconnect the negative (-) battery terminal.

2.

Remove the rear seat cushion.

(Refer to Body - "Rear Seat Assembly")

3.

Fuel pump service cover (A).

4.

Remove the fuel pump control module connector (A).

5.

Disconnect the fuel pressure sensor connector (B).

6.

Disconnect the fuel feed tube quick-connector (C).

7.

Lift the vehicle.

8.

Remove the center muffler.

(Refer to Engine Mechanical System - "Muffler")

9.

Disconnect the vapor tube quick-connector (A).

10.

Disconnect the fuel filler hose (A), ventilation hose (B) and leveling tube quick-connector (C).

11.

Support the tank on a jack (A).

12.

Remove the fuel tank band mounting nuts (A).

Fuel tank band mounting nut :

39.2 - 54.0 N·m (4.0 - 5.5 kgf·m, 28.9 - 39.8 lb·ft)

13.

Remove the fuel tank & canister assembly (A).

14.

Remove the canister assembly (A).

(Refer to Emission Control System - "Canister" )

Installation
1.

Install in the reverse order of removal.

Release residual pressure in fuel line
Release Residual Pressure in Fuel Line    Whenever the high pressure fuel fuse, fuel pipe, delivery pipe, or injecto ...

Fuel Pump Repair procedures
Inspection [Fuel sender] 1. Turn the ignition switch OFF, and then remove battery (-) terminal. 2. Remove the fuel pump assembly. ...

Other information:

Kia Niro 2017 (DE HEV) Service Manual: High voltage shut-off procedures
High Voltage Shut-off Procedures    • Be sure to read and follow the “General Safety Information and Caution” before doing any work related with the high voltage system. Failure t ...

Kia Niro (DE HEV) Owners Manual: Information on status icons
Icons showing audio status are shown in the upper-right corner of the screen. WARNING - Audio System Safety Warnings Do not stare at the screen while driving. Staring at the screen for prolonged periods of time could lead to traffic accidents. Do not disassemble, assemble, or modify the ...

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