Kia Niro: Intake And Exhaust System / Exhaust Heat Recovery System(EHRS) Repair procedures

Kia Niro 2017 (DE HEV) Service Manual / Engine Mechanical System / Intake And Exhaust System / Exhaust Heat Recovery System(EHRS) Repair procedures

Removal and Installation
1.

Remove the engine room under cover.

(Refer to Engine and Transaxle Assembly - "Engine Room Under Cover")

2.

Drain the engine coolant.

(Refer to Cooling System - "Coolant")

3.

Remove the under cover (A).

Tightening torque :

7.8 - 9.8 N·m (0.8 - 1.0 kgf·m, 5.8 - 7.2 lb·ft)

4.

Disconnect the exhaust heat recovery system (EHRS) coolant inlet and outlet hose (A).

  

When installing the hoses, note the correct location and direction of marking and clamp as shown below.

5.

Remove the exhaust heat recovery system (EHRS) (A).

Tightening torque :

39.2 - 58.5 N·m (4.0 - 6.0 kgf·m, 28.9 - 43.4 lb·ft)

6.

Disconnect the heater pipe hose (A) and heater hose (B).

7.

Remove the exhaust heat recovery system (EHRS) coolant pipe (A) from the sub frame.

Tightening torque :

6.9 - 10.8 N·m (0.7 - 1.1 kgf·m, 5.1 - 8.0 lb·ft)

8.

Install in the reverse order of removal.

Exhaust Heat Recovery System(EHRS) Troubleshooting
Troubleshooting Symptom Inspection Remedy Overheating • Engine overheating • Temperature gauge rising to HI ...

Muffler Components and components location
Components 1. Front muffler 2. Exhaust heat recovery system (EHRS) 3. Center muffler 4. Rear muffler 5. Gasket 6. Rubber hanger ...

Other information:

Kia Niro 2017 (DE HEV) Service Manual: Crankshaft Repair procedures
Disassembly    • Be sure to read and follow the “General Safety Information and Caution” before doing any work related with the high voltage system. Failure to follow the safety i ...

Kia Niro 2017 (DE HEV) Service Manual: Special service tools
Special Service Tools Tool Name / Number Illustration Description Pressure cap pressure checker 0K253-G5100 Used for checking for pressure cap pressure and a coolant leak ...

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