Kia Niro: Dual Clutch System / Dual Clutch Assembly Repair procedures

Removal
1.

Remove the hybrid drive motor & dual clutch transmission assembly from the vehicle.

(Refer to DCT System - "DCT")

2.

Remove the hybrid drive motor assembly from the DCT assembly.

(Refer to Hybrid Motor System - "Hybrid Drive Motor Assembly")

3.

Remove the spline hub (B) after removing a retaining ring (A).

4.

Remove the snap ring (A).

5.

Remove the dual clutch assembly (A) by using the special service tool (09430-C1180).

Installation
  

Check that the input shaft spline part (A) is sufficiently greased before installing the dual clutch assembly. If the input shaft spline part is not greased, apply the grease to 10 mm (0.3937 in.) on each spline end.

If an excessive amount of grease is applied, it may get scattered by centrifugal force, contaminating the clutch disc. This can lead to loss of friction force.

Specified grease : Extreme pressure grease for vehicle

Quantity : 0.15 - 0.25 g

1.

Install the double clutch assembly (A) by using double clutch installer (09430-2A240).

2.

Install the snap ring (A).

3.

Install the spline hub (B) and the retaining ring (A).

  

Check the installation condition of retaining ring after installing.

4.

Install the hybrid drive motor assembly to the DCT assembly.

(Refer to Hybrid Motor System - "Hybrid Drive Motor Assembly")

5.

Install the hybrid drive motor & dual clutch transmission assembly to the vehicle.

(Refer to DCT System - "DCT")

Dual Clutch Assembly Components and components location
Components 1. Retaining ring 2. Spline hub 3. Snap ring 4. Dual clutch assembly ...

Clutch Engagement Fork and Engagement Bearing Components and components location
Components 1. Engagement bearing 2 (Even) 2. Engagement bearing 1 (Odd) 3. Engagement bearing sleeve 4. Engagement fork 1 (Odd) 5. Engagement fork ...

Other information:

Kia Niro (DE HEV) Owners Manual: Seat belt restraint system
WARNING For maximum restraint system protection, the seat belts must always be used whenever the vehicle is moving. Seat belts are most effective when seatbacks are in the upright position. Children age 12 and under must always be properly restrained. If a child over 12 must be seated ...

Kia Niro (DE HEV) Owners Manual: Closing the fuel filler lid
1. To install the cap, turn it clockwise until it “clicks”. This indicates that the cap is securely tightened. 2. To close the fuel filler lid, press the edge of the fuel filler lid. Make sure it is securely closed. WARNING - Refueling If pressurized fuel sprays out, it can cover your c ...

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