Kia Niro: Dual Clutch System / Clutch Engagement Fork and Engagement Bearing Repair procedures

Kia Niro 2017 (DE HEV) Service Manual / DCT(Dual Clutch Transmission) System / Dual Clutch System / Clutch Engagement Fork and Engagement Bearing Repair procedures

Removal
1.

Remove the dual clutch assembly.

(Refer to Dual Clutch System - "Dual Clutch Assembly")

2.

Remove the clutch engagement bearing 1 (A) and 2 (B).

3.

Remove the clutch engagement fork 1 (A).

4.

Remove the clutch engagement fork 2 (A) and engagement bearing sleeve (B).

Installation
  

Check the assembled state of the knock bush (A) and dowel pins (B).

1.

Apply the grease on end part of fork.

Specified grease : Extreme pressure grease for vehicle

Quantity : 0.1 - 0.2 g

2.

Install the clutch engagement fork 2 (A) and the bearing sleeve (B) together.

Tightening torque :

9.8 - 11.8 N·m (1.0 - 1.2 kgf·m, 7.2 - 8.7 lb·ft)

  

Precisely install the shaft clutch engagement fork to the dowel pin.

Pretighten each bolt, and then fully tighten the bolts to the specified torque.

3.

Install the engagement fork 1 (A).

Tightening torque :

9.8 - 11.8 N·m (1.0 - 1.2 kgf·m, 7.2 - 8.7 lb·ft)

4.

Install the engagement bearing 1 (A).

  

Align the bearing plastic guide and the clutch engagement fork.

5.

Install the engagement bearing 2 (A).

  

Check that the bearing plastic stopper (B) is seated in the sleeve (C).

6.

Install the dual clutch assembly.

(Refer to Dual Clutch System - "Dual Clutch Assembly")

7.

Perform the clutch touch pointlearning procedure using the KDS/GDS.

Clutch Engagement Fork and Engagement Bearing Components and components location
Components 1. Engagement bearing 2 (Even) 2. Engagement bearing 1 (Odd) 3. Engagement bearing sleeve 4. Engagement fork 1 (Odd) 5. Engagement fork ...

Hybrid Motor System
...

Other information:

Kia Niro 2017 (DE HEV) Service Manual: Engine Mounting Components and components location
Components 1. Transaxle mounting bracket 2. Roll rod bracket 3. Engine mounting bracket 4. Engine mounting support bracket ...

Kia Niro (DE HEV) Owners Manual: Curtain air bag
Curtain air bags are located along both sides of the roof rails above the front and rear doors. They are designed to help protect the heads of the front seat occupants and the rear outboard seat occupants in certain side impact collisions. The curtain air bags are designed to deploy during ...

© 2016-2020 www.kniro.net