Kia Niro: Dual Clutch System / Clutch Engagement Fork and Engagement Bearing Repair procedures

Kia Niro 2017 (DE HEV) Service Manual / DCT(Dual Clutch Transmission) System / Dual Clutch System / Clutch Engagement Fork and Engagement Bearing Repair procedures

Removal

1.	Remove the dual clutch assembly. (Refer to Dual Clutch System - "Dual Clutch Assembly")

2.	Remove the clutch engagement bearing 1 (A) and 2 (B).

3.	Remove the clutch engagement fork 1 (A).

4.	Remove the clutch engagement fork 2 (A) and engagement bearing sleeve (B).

Installation

Check the assembled state of the knock bush (A) and dowel pins (B).

Apply the grease on end part of fork.

Specified grease : Extreme pressure grease for vehicle

Quantity : 0.1 - 0.2 g

Install the clutch engagement fork 2 (A) and the bearing sleeve (B) together.

Tightening torque :

9.8 - 11.8 N·m (1.0 - 1.2 kgf·m, 7.2 - 8.7 lb·ft)

•	Precisely install the shaft clutch engagement fork to the dowel pin.

•	Pretighten each bolt, and then fully tighten the bolts to the specified torque.

Install the engagement fork 1 (A).

Tightening torque :

9.8 - 11.8 N·m (1.0 - 1.2 kgf·m, 7.2 - 8.7 lb·ft)

Install the engagement bearing 1 (A).

Align the bearing plastic guide and the clutch engagement fork.

Install the engagement bearing 2 (A).

Check that the bearing plastic stopper (B) is seated in the sleeve (C).

6.	Install the dual clutch assembly. (Refer to Dual Clutch System - "Dual Clutch Assembly")

7.	Perform the clutch touch pointlearning procedure using the KDS/GDS.

Clutch Engagement Fork and Engagement Bearing Components and components location

Components 1. Engagement bearing 2 (Even) 2. Engagement bearing 1 (Odd) 3. Engagement bearing sleeve 4. Engagement fork 1 (Odd) 5. Engagement fork ...

Hybrid Motor System

...

Other information:

Kia Niro (DE HEV) Owners Manual: System setting
The driver can activate the AEB by placing the ignition switch to the ON position and by selecting 'User Settings', 'Driving Assist', and 'Assist Emergency Braking'. The AEB deactivates, when the driver cancels the system setting. The warning light illuminates on the L ...

Kia Niro 2017 (DE HEV) Service Manual: Description and operation
Description It's a system that uses illumination sensor to automatically turn ON the tail lamp and head lamp based on the change in surrounding environment's illumination condition. It activates when the vehicle enters/exits tunnel, or when the illumination condition in su ...