Kia Niro: Dual Clutch System / Clutch Engagement Fork and Engagement Bearing Repair procedures

Kia Niro 2017 (DE HEV) Service Manual / DCT(Dual Clutch Transmission) System / Dual Clutch System / Clutch Engagement Fork and Engagement Bearing Repair procedures

Removal

1.	Remove the dual clutch assembly. (Refer to Dual Clutch System - "Dual Clutch Assembly")

2.	Remove the clutch engagement bearing 1 (A) and 2 (B).

3.	Remove the clutch engagement fork 1 (A).

4.	Remove the clutch engagement fork 2 (A) and engagement bearing sleeve (B).

Installation

Check the assembled state of the knock bush (A) and dowel pins (B).

Apply the grease on end part of fork.

Specified grease : Extreme pressure grease for vehicle

Quantity : 0.1 - 0.2 g

Install the clutch engagement fork 2 (A) and the bearing sleeve (B) together.

Tightening torque :

9.8 - 11.8 N·m (1.0 - 1.2 kgf·m, 7.2 - 8.7 lb·ft)

•	Precisely install the shaft clutch engagement fork to the dowel pin.

•	Pretighten each bolt, and then fully tighten the bolts to the specified torque.

Install the engagement fork 1 (A).

Tightening torque :

9.8 - 11.8 N·m (1.0 - 1.2 kgf·m, 7.2 - 8.7 lb·ft)

Install the engagement bearing 1 (A).

Align the bearing plastic guide and the clutch engagement fork.

Install the engagement bearing 2 (A).

Check that the bearing plastic stopper (B) is seated in the sleeve (C).

6.	Install the dual clutch assembly. (Refer to Dual Clutch System - "Dual Clutch Assembly")

7.	Perform the clutch touch pointlearning procedure using the KDS/GDS.

Clutch Engagement Fork and Engagement Bearing Components and components location

Components 1. Engagement bearing 2 (Even) 2. Engagement bearing 1 (Odd) 3. Engagement bearing sleeve 4. Engagement fork 1 (Odd) 5. Engagement fork ...

Hybrid Motor System

...

Other information:

Kia Niro (DE HEV) Owners Manual: Tires
Adjust the tire inflation pressures to specification. Low tire inflation pressures will result in overheating and possible failure of the tires. Avoid using worn or damaged tires which may result in reduced traction or tire failure. ✽ NOTICE Never exceed the maximum tire inflation pressure ...

Kia Niro 2017 (DE HEV) Service Manual: Front Washer Motor Repair procedures
Inspection Front Washer Motor 1. With the washer motor connected to the reservoir tank, fill the reservoir tank with water. • Bef ...