Kia Niro: AHB(Active Hydraulic Boost) System / Brake Line Repair procedures

Removal

1.	Disconnect the brake fluid level switch connector, and remove the reservoir cap.

Remove the brake fluid from the master cylinder reservoir with a syringe.

Do not spill brake fluid on the vehicle, it may damage the paint; if brake fluid does contact the paint, wash it off immediately with water.

3.	Remove the wheel & tire.

4.	Remove the brake hose clip (A).

Loosen the tube flare nut (B) and then remove the tube.

Tightening torque:

12.7 - 16.7 N·m (1.3 - 1.7 kgf·m, 9.4 - 12.3 lb·ft)

[Front]

[Rear]

Disconnect the brake hose from the brake caliper by loosening the bolt.

Tightening torque :

24.5 - 29.4 N·m (2.5 - 3.0 kgf·m, 18.1 - 21.7 lb·ft)

[Front]

[Rear]

Inspection

1.	Check the brake tubes for cracks, crimps and corrosion.

2.	Check the brake hoses for cracks, damage and fluid leakage.

3.	Check the brake tube flare nuts for damage and fluid leakage.

4.	Check brake hose mounting bracket for crack or deformation.

Installation

1.	Installation is the reverse of removal.

2.	After filling the brake fluid in the reservoir, perform the air bleed. (Refer to the Brake system - "Brake Bleeding Procedure")

3.	Check the spilled brake oil.

Components ...

Components 1. Pedal stroke sensor 2. Stop lamp switch 3. Brake pedal arm ...

Kia Niro 2017 (DE HEV) Service Manual: Special service tools
Special Service Tools Tool Name / Number IIIustration Description Ball joint remover 09568-34000 Used to remove the ball joint Strut spring compressor 09546-26000 ...

Kia Niro 2017 (DE HEV) Service Manual: Components and components location
Component Location 1. Driver power window switch 2. Assist power window switch 3. Rear power window switch 4. Front window motor 5. Rear window motor ...